Med-Ex The Medical Extrusion Podcast
The Med-Ex podcast, hosted by US Extruders, Inc., features interviews with global experts in the medical device manufacturing industry. Each episode covers topics such as extrusion materials and processes, catheter technologies, and current MedTech industry trends. It serves as a valuable resource for professionals and newcomers looking to deepen their understanding of these specialized areas.
Episodes
Unboxing the Future of MedTech: BiVACOR'S Artificial Heart and OBVIUS Robotics' CERTA System
Steve Maxson and William Cohn, MD
Balloon Tubing Extrusions and Balloon Forming with Anant Hegde, CTO of Medeologix
In this episode, Steve Maxson sits with Anant Hegde, CTO of Medeologix, to discuss his expertise in balloon tubing and complex extrusions. Medeologix is a contract development and manufacturing partner for minimally invasive devices, they empower MedTech companies globally to transform visionary concepts into mass-produced realities. Their unparalleled engineering expertise and seamless design-for
MedTech Unboxed: Christopher Haig, President at Efemoral Medical
A new MedTech Unboxed episode is out now with Christopher Haig, President of Efemoral Medical, a company developing bioresorbable scaffolds for treating peripheral arterial disease (PAD), affecting over 200 million globally. Here’s a snapshot of our discussion: FlexStep Technology: A balloon-expandable, drug-eluting bioresorbable scaffold with inter-scaffold spaces for flexibility, made of PLLA w
Three Generations of Precision: Micro-Tek’s Role in Medical Wire & Tubing Innovation
Steve sits down with Brian Gordon, President of Micro-Tek Corporation to discuss their role in medical wire and tubing innovationHost/ Producer: Steve Maxson | Innovation & Business Development | US Extruders Guest: Brian Gordon | President | Micro-Tek Corporation Announcer: Bill Kramer | President | US Extruders Editor/ Original Music: Eric Adair | Marketing/ Business Development | US Extrude
Innovating Thin-wall & Multi-lumen Extrusions
Steve chats with Matt Bills, President of Renegade Medical Extrusion, about his entrepreneurial journey in MedTech, innovative extrusion technologies, unique programs like the Outlaw Experience, and market trends shaping the future of medical tubing.For more information on Renegade Medical Extrusion, visit www. renegadeextrusion.com.Host/ Producer: Steve Maxson | Innovation & Business Developm
Why Tensile Specification Is Important For Balloon Tubing
In this episode, Steve talks with Farhad Sadeghi, the founder and lead polymer scientist at Analytical Polymers. They dive deep into the world of biomedical balloon tubing and explore the nuances of non-compliant, semi-compliant, and compliant balloons. Farhad sheds light on why precise tube sizing is essential for optimal performance and then gets in to how factors like resin selection, extrusion
The Next Generation of Intravascular Lithotripsy for Treating Vascular Calcification
In this episode we’re joined by Scott Nelson, CEO of FastWave Medical, to dive into the next generation of Intravascular Lithotripsy (IVL) technology. FastWave is at the forefront of advancing treatments for vascular calcification, and Scott will break down how IVL is addressing critical clinical needs, particularly when it comes to modifying vascular calcium. We'll also explore how FastWave’s inn
Precision Laser Material Processing
In this exciting episode of the Med-Ex Podcast, we’re joined by Jakob Dohse from MeKo Manufacturing, a global leader in high-precision laser material processing. With over 30 years of experience, MeKo has become synonymous with innovation in the medical device industry, specializing in the production of intricate components like stents and heart valve frames from both metal and bioresorbable mater
Selecting TPU For Medical Device Applications
In this episode, Steve sits down with Jennifer Green, Sr. Global Technical Business Development Manager at Lubrizol Advanced Materials. Jennifer is here to unravel the mysteries of TPU (thermoplastic polyurethane) and why it’s becoming a superstar in the world of medical devices. They also explore the versatility of TPU—think customizable polymers, specialty formulations, and even how TPUs are pav
In-House Medical Device Development and Manufacturing
In this episode, Steve talks with Jason Scherer, the Founder and CEO of VitaTek, the largest private medical device manufacturer in Minnesota. VitaTek excels in vertical in-house integration, offering comprehensive services that span medical device R&D, prototyping, regulatory affairs, tooling, die molds, manufacturing, device assembly, EO sterilization, and distribution. Join us as Jason shar
The Art of Catheter Secondary Processing
In this episode, we are thrilled to host Brooke Gove, a Sales Engineer at Rose Medical, a leading ISO 13485 certified contract manufacturing company specializing in custom medical devices and catheters. For more information on Rose Medical, go to www.rosemedical.com. Brooke provides an in-depth look into Rose Medical's journey from its founding in 1998 as a tip forming machine builder to becoming
Electrospinning For Cardiovascular Applications
In this episode, we have Noel Davison, PhD, the Director of Business Development at VIVOLTA BV, join us from The Netherlands. VIVOLTA is at the forefront of developing and manufacturing electrospun medical products on behalf of its clients, providing cutting-edge solutions for the medtech industry. Noel will be sharing insights into VIVOLTA's role as an innovative CDMO in the vibrant medtech clust
Over-Molded Radiopaque Catheter Tips
Join us on the Med-Ex Podcast as we talk with Brett Lenz, Director of Engineering at Plastic Design Company (PDC). PDC is a specialty manufacturing company focused on precision injection molding and value-added assembly in support of medical device and life science customers. Their expertise includes the production of complex materials such as PEEK, PEBA and PEI within an ISO 13485:2016 quality s
Advancements in Fluoropolymer Extrusion
In this episode, our guest Andreas Perjus, the Chief Technology Officer of Optinova Group, provides exclusive insights into the company's cutting-edge advancements in extrusion techniques. Optinova, renowned as a global leader in medical and industrial tubing, unveils its diverse portfolio and expansive manufacturing footprint across the globe. For more information, visit optinova.comFrom the revo
Custom Stent & Frame Covering
In this episode, we delve into the intricate world of Custom Stent & Frame Covering with our esteemed guest, Chris Steadham, General Manager of Medical Murray based in Charlotte, North Carolina. Medical Murray is renowned for its expertise as a contract development and manufacturing organization specializing in minimally invasive medical devices and implants. For more information on Medical Mu
Polyurethanes for Medical Device Applications
In this episode of the Med-Ex Podcast, we welcome Ajay Padsalgikar, a Technical Director at Biolinq, renowned for his expertise in plastics and polyurethanes (TPUs) within the medical device field. Ajay begins by offering a comprehensive overview of TPUs, encompassing their definition, chemistry, and structural properties, while also discussing measurement techniques. He then delves into the intri
The Art of Precision Laser Cutting and Welding of Hypotubes
In this episode, we dive into the world of precision laser cutting and welding of hypotubes with Nick Zabobini and Jay Vinson, co-founders of Symmetry Laser. Nick and Jay share their journey of building a company that combines high-volume production with rapid prototyping for R&D engineers. Discover their unique approach to lean manufacturing, insights into the maturity model of laser cut hypo
High Lubricity Multi Layer Catheter Tubing
Our guest this episode is Basker Lalgudi, Business Manager – High Performance Polymers for Medical Devices at Evonik Corporation. We explore the cutting-edge co-extrusion and reflow processes that have led to the development of bondable VESTAMID PEBA directly adhering to Daikin’s EFEP material, creating two-layer structures with low friction inner layers and bondable PEBA outer layers. The result
Silicone Solutions in Medical Device Manufacturing
Join us on the Med-Ex podcast as we delve into the world of medical device manufacturing with industry leaders Chad Karwoski and Chad Freestone from Flexan. Discover the latest innovations in silicone and thermoplastic components, sub-assemblies, and devices, and gain valuable insights into topics such as co-extruded barium stripes, transitional tubing, reducing tackiness in silicone tubing, preve
Helically Wound Hose and Aptyx’s Rebranding with Martin Forrester and Beth Harrison Meyer of Aptyx
In this episode, Steve welcomes Beth Harrison Meyer, Global VP of Marketing, and Martin Forrester, R&D Technical Manager at Aptyx, a contract manufacturing organization specializing in medical molding, extrusion, coatings, and device assembly. The discussions start with Beth shedding light on the recent rebranding of Molded Devices Inc. (MDI) to Aptyx. Beth explains the motivation behind the r
Catheter Shaft and Delivery System Design with Damian Carr of Eyedea MedTech Consulting
In this episode, we have Damian Carr, the founder of Eyedea Medtech Consulting, based in Galway, Ireland.Eyedea Medtech Consulting offers design services and workshops for the medical device industry from concept up to design freeze. Specializing in catheter and delivery systems. Eyedea Medtech Consulting also offers innovation services and consultation to all aspects within the design & manuf
How AP Technologies Evolved From An Extruder Of IV Catheter Tubing To A Full Service Supplier Of Technical Extrusions And Catheter Assemblies
Today's guest is Charles Tang, the dynamic CEO, and Founder of AP Technologies. Charles discusses how AP Technologies evolved from an extruder of IV catheter tubing to a full service supplier of technical extrusions and catheter assemblies. AP Technologies is a medical device contract manufacturer that specializes in tight tolerance, precision medical components using the latest extrusion and mold
Nitinol For Medical Devices with Jose Maeso of Lighteum
In this episode, we're excited to have Jose Maeso, CTO and Co-Founder of Lighteum, joining us to explore the fascinating subject of Nitinol for medical devices, including laser and post-processing. Lighteum is the world’s only completely transparent and highly responsive partner in Nitinol component development and manufacturing, serving the medical device market. They pride themselves on being bo
Supply Chain Dynamics, Heat Shrink Tubing & Innovative Solutions for Jacketing Laser Cut Hypotubes with David Schnur of DSA
In this episode, we're focusing on supply chain dynamics, heat shrink tubing, and innovation solutions for jacketing laser cut hypotubes. Our guest is Barry Schnur, CEO of David Schnur Associates (DSA).DSA is not your typical manufacturer’s representative agency. With a global reach that spans across the USA and internationally, DSA has been at the forefront of medical innovation for the last 40 y
Robotic-assisted Catheters and Endoscopes with Joe Bogusky of Intuitive Surgical
Welcome to Season 2 of the Med-Ex Podcast! In our opening episode, we explore the fascinating world of robotic-assisted catheters and endoscopes with our esteemed guest, Joe Bogusky, a Staff Mechanical Engineer at Intuitive Surgical, the pioneer of robotic-assisted surgery.In this episode, Steve and Joe discuss the unique capabilities of ION’s ultra thin and flexible robotic catheter, the ongoing
Engineered Metal Coating Solutions
In this episode, we are thrilled to host Ross Peterson, Chief Business Development Officer at ProPlate®. ProPlate® is renowned for its engineered coating solutions for metallic and polymeric catheter components, playing a crucial role in advancing medical technology. For more information on ProPlate® go to www.proplate.com Join us as Ross shares insights into ProPlate's journey, including its orig
Season 1 Finale: Follow Up with Joe Rowan of Junkosha
In the season 1 finale, Steve Maxson and Joe Rowan, Junkosha, sit down for a follow up on the availability PTFE Liners and FEP heat shrink tubing. Listen in as they share valuable insights on the supply chain and expansion activities, while also shedding light on some of the new developments at Junkosha – including their Innovator of the Year Award.Junkosha are pioneers of fluoropolymer-based tech
Laser Processing with Kevin Hartke of Resonetics
Steve Maxson discusses laser processing with Kevin Hartke, Chief Technology Officer at Resonetics. Kevin and Steve dive into the laser technologies available at Resonetics Lightspeed Lab for quick turn prototyping of medical device components.Resonetics is a global leader in advanced engineering, prototyping, product development, and micro-manufacturing. They collaborate with customers to enable t
High and Low Friction Micro Surfaces with Ralph Hulseman of Hoowaki
Steve Maxson discuss solving challenging grip or slip problems by adding micro surfaces to components and devices with Ralph Hulseman, President and CTO of Hoowaki. Ralf hits on topics ranging from high grip, anti-migration technology for covered stents and balloons to low friction micro surfaces on medical tubing. Hoowaki conducts advanced research, development, engineering, and design of micro a
Thermoplastic Tubing & Polyimide Tubing with Adam Sutton of Keystone Medical Technologies
In this episode Steve talks with Adam Sutton, Founder/CEO of Keystone Medical Technologies about thermoplastic tubing and Polyimide tubing.Keystone Medical Technologies offers high-quality thermoplastic extrusions and Polyimide tubing with competitive pricing, shorter lead-times, and excellent customer service.For more information visit, www. keystonemedtech.comHost: Steve Maxson | Innovation &
Extrusion Control Platforms with John Brunelle of ProSystems Integration
Steve Maxson sits down with John Brunelle, President of ProSystems Integration to discuss Extrusion Control Platforms including discrete and touchscreen controls. ProSystems provides complete control system solutions from conception to production. Their experienced team works closely with your staff to customize the most cost effective system possible.For more information, visit www.prosystemsllc.
Medical Extrusion With Norbert Ansay of High Performance Medical Solutions (HPMS)
Steve Maxson Speaks with Norbert Ansay, R&D Manager at High Performance Medical Solutions (HPMS), a Proterial Cable America Company about medical extrusion. The discuss the topics of multi-lumen, high-temperature plastics, PEEK, high pressure braided tubing, clean rooms, endoscopy, and more. At High Performance Medical Solutions (HPMS), a Proterial Group Company, they understand medical tubing
Design Platforms for Deflectable Tip, Single-Use Endoscopes with Alan Iranian of Biomerics
Steve Maxson talks single-use endoscopes with Alan Iranian, Director of Endoscopic Steerable Catheters at Biomerics. The discuss the basic construction of single-use, tip deflectable endoscopes, multi-lumen flexible shafts, the distal articulating section, and more. Biomerics is a vertically integrated medical device contract manufacturer serving the interventional device market. Over nearly three
Applying Polymeric Covers to Stents and Laser Cut Hypotubes with Elad Einav of Medibrane
On this episode, Steve is discussing applying polymeric covers to stents and laser cut hypotubes with our guest Elad Einav, CEO of Medibrane based in Rosh HaAyin, Israel.Medibrane is a contract manufacturer of polymeric covers for medical stent devices. They offer a variety of covering materials and technologies such as; Silicone, Polyurethane, ePTFE and Dacron polymeric covers, implemented using
Low Friction Alternative Materials with Jonathan Jurgaitis, Spectrum Plastics Group
Due to the global shortage of PTFE a lot of contract manufacturers such as Spectrum Plastics Group are working on alternatives. Steve Maxson discusses some of these low friction alternatives with Jonathan Jurgaitis, Sr. Extrusion Engineer at Spectrum Plastics Group.With 60+ years of experience, Spectrum offers development solutions for critical polymer-based components and devices for medical and
Innovations in PTFE Coatings for Mandrels, Pull Wires and Hypotubes with Erik Wendehost, of Applied Plastics
Steve sits with Erik Wendehost, Director of Sales at Applied Plastics, to discuss innovations in PTFE coating for mandrels, pull wires and hypotubes Applied Plastics is a leading provider of PTFE coated products that are used in the design and manufacturing of advanced catheter systems. Their trademarked PTFE Natural® coating is applied to a variety of metals – including stainless steel, nitinol a
Balloon Technologies with Dan Kasprzyk of Poba Medical
Steve Maxson discusses balloon technologies with Dan Kasprzyk, Founder and CEO of Poba Medical. Dan discusses Poba Medicals relationship with chamfr™, their clinician inventor programs as well as high traction balloons, weeping balloon technologies, and contract manufacturing.Poba Medical was founded in late 2017 with a mission to provide world class medical device contract design and manufacturin
Polymeric Materials for Implantable Medical Devices with Katia Tkatchouk, PhD of Edwards Lifesciences
Steve Maxson discusses polymers for implantable devices, vitro-in vivo testing, biomaterials development roadblocks, antimicrobial agents and polymers for implantable devices, and polymeric hydrogels for tissue engineering with Ekaterina (Katia) Tkatchouk, PhD and Distinguished Engineer at Edwards Lifesciences. Katiadoes research on polymeric materials that come from biological or synthetic source
Medical Extrusion with Tyler Ware of GenX Medical
Steve sits with Tyler Ware, Owner and President, of GenX Medical to discuss some of the unique challenges and opportunities associated with medical extrusion.GenX Medical is a custom medical tubing supplier specializing in micro-bore tubing, bioresorbable extrusions, multi-lumen tubing, and more. They are dedicated to quick delivery of prototype quantities of custom medical extrusions, but can als
Medical Plastics Supply Chain Update from Nate Doyle of Compounding Solutions
Steve Maxson talks with Nate Doyle, VP of Sales and Marketing, at Compounding Solutions to get an update on the current supply chain of medical plastics.Compounding Solutions LLC is a global leader in the manufacturing of custom medical polymer compounds, color concentrates, and additive concentrates for extrusion and injection molding to be used in Class I, II, and III medical devices. Our custom
Applying Hydrophilic Lubricious Coatings to the Inner Lumens of Catheter Tubing with Dr. Bob Hergenrother of Biocoat
Steve Maxson discusses applying hydrophilic lubricious coatings to the inner lumens of catheter tubing with Dr. Bob Hergenrother, VP of Research at Biocoat. Bob gives a high level overview of hydrophilic coatings and discusses coating the inner lumens of silicone and thermoplastics tubing as well as aspiration lumens to aid in the removal or capture of emboli, particles, or clots.Biocoat is a full
Complex Extrusion for Medical Devices with Patrick Daly of Biomerics
Steve Maxson discusses medical extrusion for medical devices with Patrick Daly, Director of Extrusion at Biomerics. They discuss multi-lumen extrusions, elongation values of balloon tubing, polyurethane tubing, outer jacket extrusions for hypotube-based shafts, and more.Biomerics is a vertically integrated medical device contract manufacturer serving the interventional device market. Over nearly t
Additive Manufacturing for Medical Devices with Drew Richardson of Resolution Medical
Steve discusses additive manufacturing for medical devices with Drew Richardson, Director of Additive and Component Development at Resolution Medical. Drew discusses their partnership with Carbon3D, the benefits of CLIP printing over conventional FDM printing, some of the interesting projects they’ve worked on, and more.Resolution Medical is a medical device manufacturer located in Minneapolis, MN
Silicone Medical Extrusion with Paul Mazelin of Simedex
Steve Maxson discusses silicone extrusion for medical devices with Paul Mazelin, CEO of Simedex. Paul dives into some of the differences between silicone extrusions for class II vs class III devices, Mico extrusions, ShapeShift Technology and more.SiMEDEx Inc. is an ISO 13485 certified company based in Paso Robles, CA. SiMEDEx that extrudes precision silicone tubing for medical device applications
Early-stage Medical Device Development with Jordan Mykleby of Merge Medical
Steve Maxson discusses early-stage medical device development with Jordan Mykleby, Vice President of Merge Medical.Merge is a medical device studio that pairs engineering and business strategy services to advance clinically relevant technology toward commercialization. We prepare early med device technology for funding and advanced development. For more information, visit www.mergemed.com Host: St
Designing Deflectable & Steerable Catheter Shafts with Ross Paulson of Midwest Interventional Systems
Steve Maxson discusses deflectable and steerable catheters with Ross Paulson, VP Engineering and Design Services at Midwest Interventional Systems. They focus on deflectable and steerable catheters for modern interventions that require transeptal access to the left side of the heart. They take a deep dive into some of the design inputs for deflectable and steerable catheter shafts and discuss appl
Polymers & Compounds for Medical Devices with Amar Nilajkar of Foster
Steve Maxson discusses polymers and compounds for medical devices with Amar Nilajkar, VP of Business Development at Foster. Amar goes into detail on their new fluoropolymer-based solutions, including their PureFluon FEP, Porex Virtek® sintered PTFE membrane technology, and compares some of the differences in regulatory and manufacturing environment that are required for implantable polymers and co
Innovative Collaboration and Heuristic Development with Ido Sadan of Coramaze Technology
Steve Maxson interviews Ido Sadan, R&D Manager at Coramaze Technologies base in Petach Tikva, Israelabout the online collaboration community, Medtech-Secrets, the idea of heuristics in device development, and a new medical implant device developed by Coramaze Technologies.Medtech-Secrets is on online community that promotes collaboration between innovators in the industry.For more information
Medical Balloons with Teddy Mudge of Hoop Medical Part 2
Steve Maxson discusses medical balloons with Teddy Mudge, Founder and Managing Director of Hoop Medical.Hoop Medical specializes in the development and manufacture of advance medical balloons for the global medical device industry.For more information, visit www.hoopmedical.comHost: Steve Maxson | Innovation & Business Development Manager | US ExtrudersGuest : Teddy Mudge| Founder & Managi
Medical Balloons with Teddy Mudge of Hoop Medical Part 1
Steve Maxson discusses medical balloons with Teddy Mudge, Founder and Managing Director of Hoop Medical.Hoop Medical specializes in the development and manufacture of advance medical balloons for the global medical device industry.For more information, visit www.hoopmedical.comHost: Steve Maxson | Innovation & Business Development Manager | US ExtrudersGuest : Teddy Mudge| Founder & Managi
Update On The Availability Of PTFE Liners and FEP Heat Shrink Tubing with Joe Rowan of Junkosha USA
Steve Maxson discusses the supply chain of PTFE Liners and FEP heat shrink tubing and expansion activities with Junkosha USA’s President and CEO, Joe RowanJunkosha are pioneers of fluoropolymer-based technologies across many sectors including microwave interconnect and medical devices. This includes thin wall etched PTFE liners and peelable FEP heat shrink tubing for medical devices. Junkosha has
Transforming Extrusion From An Art To A Science with Braulio Polanco of Systematic Extrusion
Steve Maxson discusses transforming extrusion from an art to a science with Systematic Extrusion’s CEO, Braulio Polanco.Systematic Extrusion is the pioneer in hands-on extrusion training. They have developed a data-driven systematic approach based on scientific principles that enable extrusion manufactures to produce high quality product consistently and effectively every time. For more informatio
Polymer Material and Process Selection Criteria for Medical Devices
In this episode, Steve sits with Tilak M. Shah to explore the fascinating world of polymer chemistry and its impact on medical device performance and manufacturing. From the classifications of polymers—like hard Shore D plastics and soft Shore A materials—to the critical differences between thermoplastics and thermosets, we break down complex topics into practical insights. We also dive into liqui
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