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Chemical Processing Distilled

Chemical Processing Distilled

chemicalprocessing 169 Episodes Oct 9, 2026

The Chemical Processing Distilled podcast extracts essential elements to serve engineers designing and operating plants in the chemical industry.

Episodes

The ‘Safe Pair of Hands’ Problem in Succession Planning
The ‘Safe Pair of Hands’ Problem in Succession Planning Oct 9, 2026 399 In a chemical facility, choosing the person who feels safest is understandable. These are high-risk environments where poor decisions can affect production, people and plant. Nobody wants to experiment with leadership when the consequences of getting it wrong can be dire. The problem is that competence is not the same as readiness, and familiarity is not the same as low risk. When succession decis
Operational Flexibility Is an Energy Asset — If You Manage It Right
Operational Flexibility Is an Energy Asset — If You Manage It Right Oct 2, 2026 652 Schneider Electric's Thomas Kwan explains why chemical plants should map their loads before buying software, and why "the optimizer decides" isn't an operating philosophy. Jonathan Katz, executive editor of Chemical Processing, recently spoke with Thomas Kwan, an energy transition expert at the Schneider Electric Sustainability Research Institute, about his most recent Energy Saver column for Chem
Courts, Settlements and Capacity Bets
Courts, Settlements and Capacity Bets Sep 25, 2026 480 In September's Distilled News, a federal appeals court strikes down the EPA's methylene chloride ban, three chemical makers agree to pay $455 million over PFAS, and BASF and Kemira look at new production.
Reverse Osmosis: When It's Time to Ditch the Softener
Reverse Osmosis: When It's Time to Ditch the Softener Sep 18, 2026 1411 In this episode of the Chemical Processing Distilled Podcast, Brad Buecker of SAMCO Technologies joins editor-in-chief Traci Purdum to dig deeper into reverse osmosis for boiler makeup water. Buecker contrasts RO with sodium softening, explaining how RO removes up to 99% of dissolved ions, cutting corrosion, scaling and blowdown compared to softening alone. He stresses that raw water quality and p
A Chemical Engineer's Guide to Leading
A Chemical Engineer's Guide to Leading Sep 11, 2026 1363 An Eastman Chemical veteran-turned-leadership coach explains why technical excellence doesn't translate to leadership skill — and how organizations can close the "broken rung" that pushes women out of the pipeline right after their first promotion.
U.S. Chemical Makers Ride Iran War's Oil-Gas Price Gap
U.S. Chemical Makers Ride Iran War's Oil-Gas Price Gap Sep 4, 2026 815 ICIS's Al Greenwood explains why ethane-fed commodity producers are cashing in while specialty chemical makers struggle to pass on higher costs.  Read the full article. 
Distilled News: CSB Ties Clairton Blast to Valve Procedure, Argonne Advances Lithium Extraction, DOE Funds Minerals Workforce
Distilled News: CSB Ties Clairton Blast to Valve Procedure, Argonne Advances Lithium Extraction, DOE Funds Minerals Workforce Aug 28, 2026 379 This month, we cover the U.S. Chemical Safety Board's final report on the fatal Aug. 11 explosion at U.S. Steel's Clairton Coke Works, Argonne National Laboratory's progress on extracting lithium and other critical minerals from oilfield wastewater, and a new $100 million DOE initiative to train the next generation of critical-minerals workers.
Condensate Recovery: Know What’s In the Water
Condensate Recovery: Know What’s In the Water Aug 21, 2026 1627 From steam trap sprawl to a phenol plant that ignored 400x the recommended organic carbon limit, Brad Buecker walks through why condensate return demands real chemistry — and the tools (ion exchange, activated carbon, film-forming amines) that make it work.
Solution Spotlight: Get Your Coriolis Tube Design Right — or Pay for It Later
Solution Spotlight: Get Your Coriolis Tube Design Right — or Pay for It Later Aug 14, 2026 1470 Selecting the right Coriolis flow meter tube design goes beyond pressure, temperature and flow rate specs — it can reduce how much a plant spends on pumps and energy for the life of a pipeline. In this Solution Spotlight episode of Chemical Processing Distilled, Al Dhanji, chemical industry manager for the Americas at KROHNE, breaks down straight tube versus bent tube designs and how each handles
Solutions Spotlight: Closing Measurement Gaps Without Shutting Down the Plant
Solutions Spotlight: Closing Measurement Gaps Without Shutting Down the Plant Aug 7, 2026 1924 Emerson's Michael Machuca explains how non-intrusive flow, temperature, corrosion and acoustic monitoring help chemical manufacturers boost safety, reliability and sustainability without cutting into pipes or halting production. Sponsored by Emerson
Distilled News: CSB Faults Woodland Pulp and Bio-Lab as Brazil Tariffs Raise Reshoring Concerns
Distilled News: CSB Faults Woodland Pulp and Bio-Lab as Brazil Tariffs Raise Reshoring Concerns Jul 31, 2026 676 This month: fatal H2S release investigation findings, the final Conyers warehouse fire report, ACC's pushback on Brazil tariffs and a call for unified EPA-OSHA chemical safety rules and a reality check on AI in advanced process control.
EPA, HHS Move Microplastics from Fringe Concern to Federal Priority
EPA, HHS Move Microplastics from Fringe Concern to Federal Priority Jul 24, 2026 346 In this episode Traci Purdum discusses Lynn Bergeson’s latest article "EPA, HHS Move Microplastics from Fringe Concern to Federal Priority" July 15, 2026 For a long time, microplastics were treated as a recycling problem or a marine litter problem. That changed this spring. On April 6, 2026, two federal agencies moved on the same day in ways that push microplastics squarely into the compliance con

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